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Does Your Product Use Inserted Bearings, Bushings, or Wear Bands? Check Out Dimension Bond’s Value Added / Value Engineering Opportunities.

CONVENTIONAL SPLIT BUSHING
FOR A ROD GUIDE APPLICATION

DIMENSION BOND DIRECT BONDED COMPOSITE
FOR A ROD GUIDE APPLICATION

 Conventional Design

·    Tolerance +/-40 Microns
·    Purchase and Inventory of Bushings Required
·    Bushing Requires Insert and Staking Operation
·    Requires Secondary Operations
·    Bushing Can Dislodge or Shift
·    Uncontrolled Leak Paths

 

 

  

 Dimension Bond Value Added Benefits

 ·    Tolerance +/-10 Microns
·    Secondary Machining or Bore Qualifying       Eliminated
·    Assembly Operations Eliminated
·    Larger Bearing Surface Area
·    Bushing Inventory Eliminated
·    No Split Bushing to Dislodge
·    No Uncontrolled Leak Paths
·    Simplified Bore Design for Tooling Ease
·    Higher Temperature Resistance
·    Allows for Tighter Design Tolerances
·    Oil Seal Push Out Eliminated

 

 

 

  
Processed with DB-L23 Composite

 

 CONVENTIONAL PTFE WEAR BAND FOR PISTONS
SHOCK AND STRUT APPLICATIONS

 DIMENSION BOND COMPOSITE DIRECT BONDED
WEAR BAND FOR SHOCK AND STRUT APPLICATIONS

 Conventional Design

·    Finished OD Tolerance of +/-50 Microns
·    Requires Purchase and Inventory of Banding
·    Requires Secondary Operations
·    Banding Can Dislodge or Shift
·    Potential for Uncontrolled Leak Paths

 

 

 

 Dimension Bond Value Added Benefits

     ·    Tolerance +/-10 Microns
·    Machining Grooves Eliminated
·    Wear Band Assembly Eliminated
·    Banding Purchases Eliminated
·    Larger Bearing Surface Area
·    No Banding to Dislodge, Shift, Split or Tear
·    No Uncontrolled Leak Paths
·    Allows For Shorter Overall Heigh
·    Larger Valve Area for Design
·    Reduced Dead Length
·    Ease of Assembly into Pressure Tube
·    Greater Wear Resistance with Lower Friction

 


Processed with DB-L9 Composite

 

 

CONVENTIONAL BUSHING FOR A TYPICALYOKE BEARING APPLICATION

 

DIMENSION BOND DIRECT BONDED COMPOSITE  FOR A YOKE BEARING APPLICATION

Conventional Design 

      ·    Tolerance of +/-30 Microns
·    Purchase and Inventory of Bushings Required
·   
Requires Assembly and Staking of Bushings
·    Bushings Can Dislodge or Shift
·    Can Require Secondary Operations

 

 

 Dimension Bond Value Added Benefits

     ·    Tolerance +/-10 Microns
·    Bushing Inventory Eliminated
·    Assembly Operations Eliminated
·    Full-Contact Bearing Surface
·    Will Not Dislodge or Shift 
·    Greater Wear Resistance with Lower Friction
·    Higher Temperature Resistance

 

 

 

           Processed with   DB-L26 Composite

Dimension Bond Reduces Friction, Increases Wear Life, and Simplifies Design While Reducing Overall Costs.

 


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